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-31 Channel Being Removed
Aircraft on jacks with wings
removed. Wing attach fittings removed from -31 channel. 18
holes in bottom of fuselage to remove rivets in bottom of
-31 channel. .31 channel slides out as shown.
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-31 Channel is kept with attach
fittings as removed. This assembly will be used later to
locate holes in the new H-Beam. |
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Attach fitting with H-Lock
fasteners that will be used to attach this fitting to the
new H-Beam. |
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Airplanes are processed in
groups. this is a group of seven -31 channels and attach
fittings from seven different airplanes. Parks Industries
can process up to 10 airplanes at a time. This is done to
reduce the manufacturing and eddy current inspection costs
before the H-Beam can be installed. |
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New H-Beams made
from an extrusion and then machined are made from 2024-T 351
aluminum which is much heavier than the original -31 channel
which is made from 2024-T4 aluminum. |
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This is the
locating fixture for drilling holes in new H-Beams. The
removed -31 channel is used as a master with the attach
fittings in place. Then with the attach fittings locked into
position the -31 channel is released and replace with the
H-Beam which is locked into the fixture and the attach
fittings are now the drill bushings for drilling the holes
in the H-Beam. |
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The -31 channel
has been released and replaced with the H-Beam. Clamps on
the top show how the H-Beam is secured into the fixture. The
entire fixture is then turned on its side and the holes are
drilled in the milling machine. The fixture is then turned
on its opposite site and the remaining holds are drilled.
This process insure that the holes in the H-Beam and the
holes in the center section carry through structure all line
up perfectly. |
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H-Beam drilled,
deburred, primed, and painted. Ready for assembly. |
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H-Lock fasteners
holding attach fitting and H-Beam into center section
assembly. |
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Patch rivited on
bottom of fuselage to cover 18 holes that were needed to
drill out the rivets holding the -31 channel in place. |